Five Common Wall Panel Manufacturing Issues

A manufacturer of standard & custom wall & slatwall panels. Products include racks, hooks & brackets. Panels can be cut, routed & drilled. Products are available in various thicknesses & widths & feature a corrosion resistant finish. Suitable for a wide range of commercial & residential applications including warehouses, factories & offices.

Manufactured wall panels offer construction professionals considerable advantages over conventional framing techniques. Pre-assembled in a manufacturing facility, these panels ensure that the product is square and built to specifications. This offsite assembly minimizes jobsite noise, dust, weather delays & waste and reduces labor costs. Improved site organization, faster lock-ups & fewer onsite materials also make for a safer working environment.

There are many different methods of creating wall panels, but perhaps the simplest is roll forming. This manufacturing method utilizes optimized cutting processes that eliminate lumber waste and provide just-in-time delivery of completed wall panels to the jobsite. This helps minimize labor costs and saves on material expenses as well.

Among the most challenging aspects of wall panel production is ensuring that the finished product meets all building codes and standards, while meeting the needs of the construction project. There are many potential pitfalls that can derail the production of quality wall panels, and the most serious ones tend to occur during the design phase of the process.

Some of these problems are easily avoided by utilizing wall panel design software programs that are specifically developed for use with wood structural panel (WSP) systems. However, there are other pitfalls that can be difficult to avoid without the help of experienced consultants who have extensive experience with the design, production and testing of WSPs.

Five Common Wall Panel Manufacturing Issues

The first step to avoiding these issues is for contractors and builders to have an accurate understanding of how WSPs are designed & constructed. This includes an understanding of the specific responsibilities that must be shared between the designer, fabricator & general contractor/construction manager.

A manufacturer of wall & roof trusses, floor and ceiling joists, floor & roof decking and lumber and building materials. Products are available in a variety of lengths, gauges & finishes and meet UL, ASTM and IBC codes. Services include design & engineering, CAD, field measuring, material purchasing & layouts, delivery & installation.

US LBM operates two wall panel manufacturing facilities in Britton, South Dakota and Rogers, Minnesota, along with sister companies, Precision Wall Systems for lumber & building materials, and Truss Pros for floor and roof trusses. This enables the company to offer a turnkey guaranteed material package for its customers. The combined companies provide a one-stop shop for all building components - minimizing hassles and maximizing efficiency.